Monday, February 6th, 2012

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Deflection Charts

Below we have listed physical properties for both our E-Glass/Epoxy and Carbon/Epoxy battens.

At the bottom of the chart there is a brief discussion on the EI numbers, how we derived them and how they can help you in proper and exact batten selection for your sails. PLEASE CLICK ON EACH TAB FOR INFO!

E-Glass / Epoxy

E-Glass Epoxy
- Non Tapered -
RBS Battens Flexural Stiffness Flexural Stiffness 3 Point Deflection Weight per Meter Available Lengths
Order Code Spring Rate Beam Theory, E.I 10 Lbs – 1 m
Lbs/Inches NM^2 Inches mm Grams mm
E3854078.12285.10.1283.3104810660
E2550041.67152.10.2406.15929144
E2540021.7479.40.46011.74859144
E2535015.0454.90.66516.94246100
E253009.3534.11.07027.23626100
E252656.7224.51.48837.83236100
E1940016.5360.30.60515.43646100
E1935011.4841.90.87122.13206100
E193007.1226.01.40535.72756100
E192654.9017.92.04051.82396100
E192303.1311.43.20081.32066100
E192002.318.4* 2.16054.91856100
E191801.656.0* 3.03077.01676100
E191601.264.6** 1.78045.21486100
E153005.7921.11.72843.92156100
E152654.0314.72.48063.01926100
E152302.679.73.75095.31656100
E152001.817.4* 2.76370.21486100
E151801.314.8** 1.71543.61306100
E151600.953.5** 2.3459.41176100
E151400.582.1*** 1.60540.8986100
E103003.9914.6** 0.56214.31466100
E102652.659.7** 0.84821.51276100
E102301.856.8** 1.21130.81106100
E102001.184.3** 1.89848.2956100
E101800.863.1** 2.59565.9856100
E101600.622.3*** 1.49538.0756100
E101400.461.7*** 2.01851.3676100
E101200.331.2**** 0.70017.8566100
E101000.260.9**** 0.91023.1484191
E100900.230.8**** 1.00025.4444191
* 5 lbs / 2.27 Kg weight used
** 2.244 lbs / 1.019 Kg weight used
*** 0.933 lbs/ 0.423 Kg weight used
**** 0.234 lbs / 0.106 Kg weight used

Carbon Epoxy

Carbon/Epoxy
–Non Tapered–
RBS Battens Flexural Stiffness Flexural Stiffness 3 Point Deflection Weight per Meter Available Lengths
Order Code Spring Rate Beam Theory, E.I 10 Lbs – 1 m
Lbs/Inches NM^2 Inches mm Grams mm
CB38400105.26384.210.0952.45889100
CB3835070.42257.040.1423.65079100
CB3830043.86160.090.2285.84389100
CB3825024.3989.020.41010.43659100
CB2540066.67243.330.1503.83826010
CB2535043.29158.010.2315.93296010
CB2530027.0398.650.3709.42846010
CB2525015.3656.070.65116.52406010
CB1940050.76185.280.1975.02926010
CB1935033.44122.070.2997.62536010
CB1930021.7479.350.46011.72186010
CB1925011.6442.490.85921.81826010
CB192006.8825.121.45336.91516010
CB1530014.9054.400.67117.01686010
CB152509.8035.781.02025.91506010
CB152005.4319.841.84046.71226010
CB102506.5123.761.53639.0986010
CB102003.3512.23*1.49237.9796010
CB101501.545.63**1.45537.0616010
CB101200.782.85**2.87072.8476010
* 5 lbs / 2.27 Kg weight used
** 2.244 lbs / 1.019 Kg weight used

Carbon Equivalent

Carbon Equivalent Charts

Click here for a Printable PDF of this RBS Batten Carbon Equivalent Chart

E-GLASS TO CARBON SUGGESTED/CLOSEST STIFFNESS EQUIVALENT
WEIGHTE-GLASSSTIFFNESSSTIFFNESSSUGGESTED
CARBON
EQUIVALENT
WEIGHT
44E100900.8****n/an/an/a
48E101000.9****n/an/an/a
56E101201.2****n/an/an/a
67E101401.7***n/an/an/a
75E101602.3***n/an/an/a
85E101803.1**=2.85**CB1012047
95E102004.3**=5.63**CB1015061
110E102306.8**=5.63**CB1015061
127E102659.7**=12.23*CB1020079
146E1030014.6**=12.23*CB1020079
29E12050n/an/an/an/a
35E12060n/an/an/an/a
41E12070n/an/an/an/a
53E12090n/an/an/an/a
98E151402.1***n/an/an/a
117E151603.5**=2.85**CB1012047
130E151804.8**=5.63**CB1015061
148E152007.4*=12.23*CB1020079
165E152309.7=12.23*CB1020079
192E1526514.7=19.84CB15200122
215E1530021.1=19.84CB15200122
148E191604.6**n/an/an/a
167E191806*n/an/an/a
185E192008.4*=14.68*CB1515092
206E1923011.4=19.84CB15200122
239E1926517.9=25.12CB19200151
275E1930026=25.12CB19200151
320E1935041.9=42.49CB19250182
364E1940060.3=79.35CB19300218
323E2526524.5=25.12CB19200151
362E2530034.1=42.49CB19250182
424E2535054.9=56.07CB25250240
485E2540079.4=98.65CB25300284
592E25500152.1=158.01CB25350329
1048E38540285.1=384.21CB38400588


Batten material properties above are explained in terms of weight and stiffness.

  • For weight (or mass) we use grams. (One gram equals 0.0022 lb., 1000 g or 1 Kg = 2.205 lb.)
  • For stiffness we use two expressions; Spring Rate and EI-Beam Theory numbers.
Battens are used to stabilize sail shape, and are used primarily for their rigidity or stiffness.
“Spring Rate” numbers and “EI” numbers are values used to quantify this flexural rigidity or bending stiffness property of a batten due to the material properties combined with the geometry or shape and size of the batten.
“Spring Rate” is the ratio of the weight in lb. over the deflection in inches using a constant beam span (1 m). For the same beam geometry, and when using a constant beam span of 1 meter, the correlation factor between Spring Rate and EI is 3.65 (EI = 3.65 X SR).
SR = Bending stiffness (ratio weight over deflection) (lbs/inches)
According to Beam Theory, the bending stiffness of a beam, E.I, is defined as the product of the modulus of elasticity (E) (also called Young’s Modulus) and the moment of inertia (I) (also called mass moment of inertia). Metric units are in kilograms and meters (Kgf = 9.807 N)
E = E-modulus (N/m^2 = Pa)
I = Moment of inertia (m^4)
EI = Bending stiffness (product of E and I) (Nm^2) (or more commonly Nm^2)

EI-Beam Theory values were all measured and calculated using standard engineering calculations that give a bending stiffness value in Nm^2. The deflection (d) is measured at the center of the beam length, and is related as d = PL^3/48IE. We note that it is proportional to the load P, to the cube of the span L, and inversely proportional to the flexural rigidity IE. Solving for EI = PL^3/48d. For this calculation, any span and load can be used, making sure that the deflection doesn’t excessively sag the batten and change the measured length of the batten.
Feel free to email us with any questions or discussions.

Most of the deflections were measured using a 10 lb. weight for the deflection. Values preceded with a “*” were measured at the lower weights indicated, yielding higher accuracy.
Ps
Visco-elastic properties affecting dynamic batten response are not reflected by the E.I values, as they are more material property related (E-Glass, Carbon, Epoxy, interfacial adhesion, …)